Production Capabilities & Expertise


  • Composites Tooling and Component Designing and Manufacturing. (CFRP,GFRP)
  • Composites manufacturing with INFUSION,RTM and HLU process
  • Composites Moulds with in built heating system
  • All material Know how with CFRP, GFRP, Kevlar, Epoxy, Polyester, Vinyl Ester, Phenolic etc
  • Ballistic Proof Composites Products Manufacturing
  • High Tg Moulds and Products up to 2300C
  • Monolithic Moulds for Owen and Autoclave Curing
  • Composites Bridge, platforms and walkways design, manufacture and insulations
  • Metallic Tooling Design and Manufacturing
  • Metallic Auxiliary tooling Design and manufacturing
  • Metallic Jig and Fixture Design & manufacturing
  • Mould Platforms and Walkways
  • Lifting Transport tools, movement trolleys, storage and drilling fixtures
  • Heavy Lifting and Movement tools
  • Component Production support at Customer Facility
  • PU pouring PU tooling’s
  • On site Installations and maintenance services

Metallic Manufacturing Process


  • MS/Carbon steel/Stain less steel Welding
  • Alluminium Alloy and Casting Welding
  • Templates and Jig Fixture assembly and installations

Auxiliary and Electro Mechanical Tool


GBT composites HAVE COMPLETE SOLUTIONS FOR THE metallic auxiliary, finished and electro mechanical tooling

  • In house designing and testing facility for Metallic tools.
  • In house metallic manufacturing and complete painting facility .
  • FEA analysis of system and design.
  • Third party inspection reports as per customer requirements.
  • EN standard WPS/WPQR and approved qualified welders.
  • All the metallic material manufacturing capabilities. Material used are 235 JR, 275 JR, 355 JR, EN 100025 ETC.
  • In house Automation manufacturing capabilities.
  • Experience Team Having Vast Experience in Specific Fields.

Lifting Tools


  • In house designing and testing facility for Metallic tools.
  • In house metallic manufacturing and complete painting facility .
  • FEA analysis of system and design.
  • Third party inspection reports as per customer requirements.
  • EN standard WPS/WPQR and approved qualified welders.
  • All the metallic material manufacturing capabilities. Material used are 235 JR, 275 JR, 355 JR, EN 100025 ETC.
  • In house Automation manufacturing capabilities.

Centralized Vaccume & Control System


  • In house designing and testing facility for System.
  • Designing of the system to complete installation of the system as per requirements.
  • Single centered complete vacuum system with graphical in-puts and out puts.
  • In-built atomized safety features to shut off and maintain vacuum levels.
  • Maintenance contract for the system with training and features.

Automized Heating System


  • In house designing and testing facility for System.
  • Designing of the system to complete installation of the system as per requirements.
  • Provides heating from 800 C to 1800 C, with covering area of 2 m3 to 80 m3.
  • In-built atomized safety features to shut off and maintain vacuum levels.
  • Maintenance contract for the system with training and features.
  • System is with the separation Screens and with required inlets, ducts for equal floe rates and maintain good temperatures.

Structural Analysis / FEA Reports



GBT Composites is Approved Vendor from


Wind Energy

  • Blade Manufacturing
  • HUB and Nacelle Manufacturing
  • Elector Mechanical Tooling Manufacturing

Defense Ministry Of India (DRDO)

  • All Type of Composite Parts
  • All type of Critical Project Development
  • Research and Development

Indian Railway

  • All type of Plastic and Composites Parts and Assembly

Capex and Equipments


Production Equipments

  • Blower Bosch Make GBL 800E
  • Bosh Grinder GPO 12 CE for Buffring Circular Saw Bosch Make GKS 190 Compressor with Motors
  • Grinder Machine Bosch Make Hammer
  • Drill Bosch Make GBH 4-32 Miter Saw Bosch Make GCM 10M
  • Orbital Sander 92x182 Bosch Make Portable Heaters Router POF 1400 AC
  • Skill Cut Off Saw Machine Straight Grinder 27000 RPM GGS 27
  • Vacuum Pump
  • Resin Mixing machines
  • Welding Machines
  • Weighing Scale capacity of 100 gm to 5 ton
  • Puma Hydraulic Hand Pallet Truck
  • Semi Electric Stacker
  • Paint spray booth

Quality Equipments

  • LVT Viscometer Brookfield Dial Reading TQC Make Viscosity Din Cup Model with Nozzle VF 202
  • Wet film thickness gauges
  • Dry Film thickness tester
  • Muffle furnace
  • Hot air oven
  • Surface roughness tester-Mitutoyo
  • Gloss Meter

Design

  • Solidworks CAD License (7 no.s)
  • Draft sight

Key material we use


Glass / Carbon - Fabric/ Prepeg

  • SAERTEX
  • OCV
  • KUSH
  • ZOLTEK
  • AXON
  • 3B/BINANI
  • ARVIND PD
  • DU PONT

Resin

  • ASHLAND
  • MOMENTIVE
  • HUNTSMAN
  • ADITYA BIRLA
  • ATUL
  • REICHHOLD
  • DOW
  • AXON

Metallic

  • Bentolar
  • Bhushan Steels
  • Asian Tubes
  • Sino Metals
  • Sail India
  • Tata Steels

Adhesives

  • HUNTSMAN
  • HENKEL
  • ABG
  • AXSON

Core

  • DIAB
  • ARMACELL
  • GURIT

Electronics and controls

  • SIEMENS
  • SCHNEIDER
  • MESIBUS

GBT Composites Infrastucture Facility


Current Working Premises

  • GBT Composites have Premises in Working Condition having total area of 100000 Sq. Feet ( 9800 Sq Mtr).
  • Total working area of the 39000 Sq. feet and Open area of the 2300 Sq Mtr.
  • Crane Facility is of the 10 Ton with Basic Paint Spray Booth.
  • Temperature Controlled Storage facility.
  • Paint Booth Facility.

Man Power

  • At this moment GBT Composites have the man power strength of the 156 Peoples excluding executive and managerial staff.
  • Having facility to work in two different Shifts.
  • Do have own transportation facility for the staff members.